A look at next generation battery cells

We are in the midst of a battery revolution. Multiple layers of intertwined learning curves are converging, driving substantial market changes: falling prices, advancing technology, and scaling capacities. These elements are combining to produce ever greater technological wonders.

A recent exhibition by Cornex at RE+ in Anaheim prominently featured a key aspect of this revolution: prismatic battery cells. Cornex displayed a range of lithium iron phosphate (LFP) battery cells with capacities from 100 Ah to over 700 Ah.

The company’s flagship product, the 314 Ah LFP cell, is integral to its robust, container-sized systems now offered below $100/kWh in China—a price point confirmed by Gotion, a Chinese manufacturer, this September. These systems, featuring the 314 Ah cells, deliver 6.25 MWh of battery storage per 20-foot container. These units are available with a 12-year warranty for 12,000 cycles and an expected retention of at least 72% of its original capacity.

Cornex’s  230 Ah EV LFP cells were recently deployed in 50 electric dump trucks, each offering a storage capacity of 282 kWh and a range of up to 260 kilometers.

The company also discussed plans for the next generation of LFP cells and ongoing growth. Currently, Cornex operates three battery cell manufacturing facilities, with capacities of 10 GWh, 35 GWh, and 55 GWh, respectively, totaling 100 GWh of production capacity. By 2028, Cornex aims to more than triple this capacity to 350 GWh, while also increasing its use of factory automation.

While proud of its successful 314 Ah product line, Cornex is also focused on developing next-generation products as part of its expansion. Among these is the 625 Ah battery cell, which Cornex calls the “Two Kilowatt Power” unit.

Launched several months ago, the 625 Ah cell paves the way for 20-foot shipping containers to exceed 6.5 MWh of capacity. Envision Energy has recently launched an 8 MWh shipping container storage product using a 700 Ah battery cell, marking a significant jump from its earlier 315 Ah cells.

Cornex has also indicated it is considering additional future technologies, including sodium batteries for vehicles, potentially building electric vehicles themselves, and expanding both in China and elsewhere.

From pv magazine US